Testing Machines and Instruments for Cement

Cement

Testing Machines and Instruments for Cement

Cement is a very old binder that was already used by the Romans over 2000 years ago. The main raw materials for the production of cement are limestone, clay, sand and iron ore, which are burned in a rotary kiln and form cement clinker as a result of chemical reactions. The cement clinker is finely ground and with the addition of gypsum, modern Portland cement is produced.

Cement in combination with water and other various aggregates is the basis for mortar and concrete. The ratio between these substances determines the subsequent properties such as strength, durability and elasticity. Various standards have been established around the world to ensure the quality of the final product through various tests at different stages of the production process. The most common standards for determining strength are EN 196 and ASTM C-109.

Our product range for testing binders covers the following application areas:

Modern construction materials consist of various raw materials, including natural and man-made minerals, plastics, wood or metals

Testing Machines

Industry is the activity whose purpose is to transform raw materials into finished or semi-finished products using an energy source

Testing Instruments

Every testing machine is equipped with the universal measurement and control system ToniTROL resp. ToniTROL II.

Software

Modern construction materials consist of various raw materials, including natural and man-made minerals, plastics, wood or metals

Measurement & Control

Testing Machines

Test plant compact design efficient, standard-compliant compressive strength tests cement binding materials, preferably

Flexural Strength Test Plant – Model 1548

Compact, fully automatic test plant for standard-compliant flexural strength tests on cement and other binding materials, preferably on prisms 40 x 40 x 160 mm in accordance with EN 196 and ISO 679.

Accuracy:   Quality Class 1 / EN ISO 7500-1 / DIN 51220

Sizes:         10 kN / 20 kN / 50 kN

Test plant compact design efficient, standard-compliant compressive strength tests cement binding materials, preferably

Compression Test Plant ToniZEM

Test plant in compact design for efficient compressive strength tests on cement and other binding materials, preferably on:

– Prisms 40 x 40 x 160 mm according to EN 196 and ISO 679,
– cubes with 50 mm (2 inch) edge length according to ASTM C 109
– cubes with 70.7 mm edge length according to BS 1881.

Combined test plant standard-compliant testing compressive flexural strength cement binding materials, preferably efficient routine tests

Compression and Bending Test Plant ToniPRAX

Combined test plant for the standard-compliant testing of the compressive and flexural strength of cement and other binding materials, preferably for the efficient quality control of:

  • Prisms 40 x 40 x 160 mm according to EN 196 and ISO 679,
  • Cubes 50 mm (2 inch) edge length according to ASTM C 109
  • Cubes 70.7 mm edge length according to BS 1881
testing machines Toni Technik offers wide range testing devices

Testing Devices

In addition to the testing machines Toni Technik offers a wide range of testing devices. This range includes among others various compression-, bending- and splitting tensile devices that will save the time-consuming retrofitting of your machine and make your machine more universally applicable.

Test plant compact design efficient, standard-compliant compressive strength tests cement binding materials, preferably

Deformation Measurement Device – Model 0712

for the standard-compliant determination of the mudulus of elasticity (Young´s modulus) of cylinders, prisms and cubes in accordance with DIN 1048, ISO 6784, EN 12390-13 and others standards.

Testing Instruments

Mortar mixer for the standard-compliant preparation of cement mortar and cement paste
ToniMIX

MORTAR MIXER TONIMIX

The ToniMIX is equipped with an automatic water dosing device and an automatic sand feeding device.

The Automatic Mortar Mixer ToniMIX is used to combine mortars and cement pastes to the requirement of standards. The mixing paddle has a planetary motion and is operated by a motor.
ToniMIX Expert

MORTAR MIXER TONIMIX EXPERT

Automatic mortar mixer for the standard-compliant preparation of cement mortar and cement paste

Performance unit standard-compliant compaction cement mortar binding materials according EN 196, DIN 1164, ASTM C109 standards

TONIVIB MAGNETIC

Performance unit for the standard-compliant compaction of unshaped refractory products like dense, thermal insulating refractory concrete and other building materials

Jolting Apparatus

The jolting apparatus is designed for the standard-compliant compaction of cement mortar and other binding material in moulds and meets the entire requirements of the standards EN 196 part 1 and ISO 679.

ToniPERM Standard

ToniPERM Standard

Automatic air permeability tester according to Blaine for the determination of the specific surface (grinding fineness / Blaine value) of cement and other powdered materials

Air permeability tester for the automatic determination of the specific surface of powdered materials
ToniPERM II

TONIPERM II

Automatic air permeability tester for the determination of the specific surface (grinding fineness / Blaine value) of powdered materials.

Manual air permeability tester according to Blaine for the determination of the specific surface of cement and other powdered materials
Manual Air Permeability Tester

MANUAL AIR PERMEABILITY TESTER

Manual air permeability tester according to Blaine for the determination of the specific surface (grinding fineness / Blaine value) of cement and other powdered materials

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET ONE

AUTOMATIC VICAT NEEDLE INSTRUMENT – ToniSET ONE

Provides one measuring station for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET TWO

AUTOMATIC VICAT NEEDLE INSTRUMENT – ToniSET TWO

Provides two measuring stations for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET Compact

SETTING TIME (VICAT) – TONISET COMPACT

Provides eight measuring stations for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET CLASSIC

AUTOMATIC VICAT NEEDLE INSTRUMENT – ToniSET CLASSIC

Provides eight measuring stations for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET Expert

SETTING TIME (VICAT) – TONISET EXPERT

Provides twelve measuring stations for the determination of the setting characteristics of cement, gypsum and mortar

Manual Vicat needle device with a measuring point for determining the solidification behavior of binders
Model 1802

MANUAL VICAT NEEDLE INSTRUMENT – MODEL 1802

Manual Vicat needle instrument with one measuring station for the determination of the setting time of gypsum, cement or mortar

The Water Bath ToniCHAT allows the standard-compliant, controlled boiling of binding agent samples (i.e. Le Chatelier moulds)
Le Chatelier Water Bath

LE CHATELIER WATER BATH

Automatic water bath for the standard-compliant, controlled boiling of binding materials

Expansion Tester for Le Chatelier Moulds

EXPANSION TESTER FOR LE CHATELIER MOULDS

Device for the standard-compliant testing of the expansion of Le Chatelier moulds

The Le Chetelier mould serves for the determination of soundness (volume stability) of cement in accordance with EN 196-3.
Le Chatelier Mould

LE CHATELIER MOULD

For the determination of soundness (volume stability) of cement

Performance unit for the generation of a defined ambient temperature for the cement calorimeters of the ToniCAL series
ToniCAL Cement

TONICAL CEMENT

Computer controlled isothermal heat flow calorimeter for the continuous determination of the total evolved heat of hydration of binding materials

Performance unit for the generation of a defined ambient temperature for the cement calorimeters of the ToniCAL series
ToniCAL Trio

TONICAL TRIO

Computer controlled isothermal heat flow calorimeter with three measuring cells for the continuous determination of the total evolved heat of hydration of binding materials

Performance unit for the generation of a defined ambient temperature for the cement calorimeters of the ToniCAL series
ToniCAL Hexa

TONICAL HEXA

Computer controlled isothermal heat flow calorimeter with six measuring cells for the continuous determination of the total evolved heat of hydration of binding materials

Performance unit for the generation of a defined ambient temperature for the cement calorimeters of the ToniCAL series
ToniCAL Cool

TONICAL COOL

Performance unit for generating a defined ambient temperature for the cement calorimeters of the ToniCAL series.

The analyzer TonLIME is designed to determine the content of free, uncombined lime in cement and cement clinker

Free Lime Analyzer ToniLIME

The analyzer TonLIME is designed to determine the content of free, uncombined lime in cement and cement clinker.

The operating principle is based on the measurement of the electric conductivity in a solution consisting of cement and hot glycol in comparison with a stored calibration curve.

Performance unit standard-compliant storage specimens under water.
Model 5545
WATER STORAGE MODEL 5545

Performance unit for the standard-compliant storage of specimens in exactly tempered water.

performance unit consists rigid steel frame construction equipped three stainless steel basins standard-compliant storage specimens water
Model 5549

WATER STORAGE MODEL 5549

Performance unit with three basins for the standard-compliant storage of specimens in exactly tempered water.

Performance unit storage freshly compacted building material specimens relative humidity least 90%, preferably storage triple moulds freshly prepared prisms 40 x 40 x 160 mm
Model 5541

WET STORAGE MODEL 5541

Performance unit for the standard compliant storage of specimens at a relative humidity of minimum 90%.

Testing Software

TestXpert® III

TestXpert® III

testXpert® III is the new generation of the software for the PC-control of testing machines and the evaluation of test results.

The universal interface software ToniLINK enables the bi- or unidirectional data transmission between a PC and the ToniTROL respectively the ToniPERM
ToniLINK

ToniLINK

Universal interface software for the bi- or unidirectional data trasnmission between ToniTROL and PC or between ToniLINK and PC.

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
VicatDB

VicatDB

Control and evaluation software for the computer controlled Vicat-instuments of the series ToniSET.

ToniDCA is the control and evaluation software for the heat flow calorimeters of the series ToniCAL
ToniDCA

ToniDCA

Control and evaluation software for the computer-controlled heat flow calorimeters of the series ToniCAL.

Measurement and Control Electronics

Digital measurement and control system for the functions measuring, controlling and monitoring of building material testing machines

ToniTROL II

Digital measurement and control system for the functions measuring, controlling and monitoring of building material testing machines.

Why choose us?

We fabricate and assemble our machines and instruments ourselves in Germany based on individual customer orders and specifications. A competent and experienced team of mechanical and electronic technicians guarantees the high quality level our customers expect.

Toni Technik has been in the market for more than 140 years. We have improved constantly the quality of our products to fulfill the need of our customers. What’s more, since 2002 we are a member of the ZwickRoell/Roell Group and we have developed a range of instruments for testing cement and mortar.

Our customers can rely on receiving exclusively quality “Made in Germany” by Toni Technik. This is confirmed and sealed by our quality management system, which is certified according to ISO 9001.

Our customers are the core of Toni Technik. They represent the importance of our business. We work strongly every day in order to improve our customer satisfaction together with the quality of our products.