Testing Machines and Instruments for Mortar

Mortar

Testing Machines and Instruments for Mortar

Mortar is a building material consisting mainly of a binder (e.g. lime or cement), aggregates with a maximum particle size of 4 mm, and water, which hardens by a chemical reaction of the binders.

The mortar is primarily used for durable and weatherproof bonding of bricks and for plastering walls and ceilings. It is produced either in the factory or directly on the construction site.

In practice, there are countless mortar products with sometimes very different mechanical and physical properties. Masonry mortar, for example, must above all be compression-resistant.

The physical properties are defined in the international testing standards for which Toni Technik’s testing machines and equipment are designed.

Modern construction materials consist of various raw materials, including natural and man-made minerals, plastics, wood or metals

Testing Machines

Industry is the activity whose purpose is to transform raw materials into finished or semi-finished products using an energy source

Testing Instruments

Every testing machine is equipped with the universal measurement and control system ToniTROL resp. ToniTROL II.

Software

Modern construction materials consist of various raw materials, including natural and man-made minerals, plastics, wood or metals

Measurement & Control

Testing Instruments

Test plant compact design efficient, standard-compliant compressive strength tests cement binding materials, preferably

Flexural Strength Test Plant – Model 1548

Compact, fully automatic test plant for standard-compliant flexural strength tests on cement and other binding materials, preferably on prisms 40 x 40 x 160 mm in accordance with EN 196 and ISO 679.

Accuracy:   Quality Class 1 / EN ISO 7500-1 / DIN 51220

Sizes:         10 kN / 20 kN / 50 kN

Combined test plant standard-compliant testing compressive flexural strength cement binding materials, preferably efficient routine tests

Compression and Bending Test Plant ToniPRAX

Combined test plant for the standard-compliant testing of the compressive and flexural strength of cement and other binding materials, preferably for the efficient quality control of:

  • Prisms 40 x 40 x 160 mm according to EN 196 and ISO 679,
  • Cubes 50 mm (2 inch) edge length according to ASTM C 109
  • Cubes 70.7 mm edge length according to BS 1881

testing machines Toni Technik offers wide range testing devices

Testing Devices

In addition to the testing machines Toni Technik offers a wide range of testing devices. This range includes among others various compression-, bending- and splitting tensile devices that will save the time-consuming retrofitting of your machine and make your machine more universally applicable.

Test plant compact design efficient, standard-compliant compressive strength tests cement binding materials, preferably

Deformation Measurement Device – Model 0712

for the standard-compliant determination of the mudulus of elasticity (Young´s modulus) of cylinders, prisms and cubes in accordance with DIN 1048, ISO 6784, EN 12390-13 and others standards.

Testing Instruments

The Automatic Mortar Mixer ToniMIX is used to combine mortars and cement pastes to the requirement of standards. The mixing paddle has a planetary motion and is operated by a motor.
ToniMIX Basic

MORTAR MIXER TONIMIX BASIC

Mortar mixer for the standard-compliant preparation of cement mortar and cement paste

The Automatic Mortar Mixer ToniMIX is used to combine mortars and cement pastes to the requirement of standards. The mixing paddle has a planetary motion and is operated by a motor
ToniMIX Expert

MORTAR MIXER TONIMIX EXPERT

Automatic mortar mixer for the standard-compliant preparation of cement mortar and cement paste

Performance unit standard-compliant compaction cement mortar binding materials according EN 196, DIN 1164, ASTM C109 standards

VIBRATING TABLE TONIVIB

Performance unit for the standard-compliant compaction of cement mortar and other binding materials

Jolting Apparatus

The jolting apparatus is designed for the standard-compliant compaction of cement mortar and other binding material in moulds and meets the entire requirements of the standards EN 196 part 1 and ISO 679.

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET ONE

AUTOMATIC VICAT NEEDLE INSTRUMENT – ToniSET ONE

Provides one measuring station for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET TWO

AUTOMATIC VICAT NEEDLE INSTRUMENT – ToniSET TWO

Provides two measuring stations for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET Compact

SETTING TIME (VICAT) – TONISET COMPACT

Provides eight measuring stations for the determination of the setting characteristics of cement, gypsum and mortar

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
ToniSET CLASSIC

ToniSET CLASSIC

Automatic, computer-controlled Vicat needle instrument providing eight measuring stations for the determination of the setting characteristics of cement and gypsum.

Manual Vicat needle device with a measuring point for determining the solidification behavior of binders
Model 1802

MANUAL VICAT NEEDLE INSTRUMENT – MODEL 1802

Manual Vicat needle instrument with one measuring station for the determination of the setting time of gypsum, cement or mortar

EXPANSION TESTER FOR LE CHATELIER MOULDS

Device for the standard-compliant testing of the expansion of Le Chatelier moulds

Performance unit standard-compliant storage specimens under water.
Model 5545
WATER STORAGE MODEL 5545

Performance unit for the standard-compliant storage of specimens in exactly tempered water.

performance unit consists rigid steel frame construction equipped three stainless steel basins standard-compliant storage specimens water
Model 5549

WATER STORAGE MODEL 5549

Performance unit with three basins for the standard-compliant storage of specimens in exactly tempered water.

Performance unit storage freshly compacted building material specimens relative humidity least 90%, preferably storage triple moulds freshly prepared prisms 40 x 40 x 160 mm
Model 5541

WET STORAGE MODEL 5541

Performance unit for the standard compliant storage of specimens at a relative humidity of minimum 90%.

Testing Software

TestXpert® III

TestXpert® II

testXpert® III is the new generation of the software for the PC-control of testing machines and the evaluation of test results.

Vicat Apparatus is used for determining the setting time and consistency of cement by the Vicat Method.
VicatDB

VicatDB

Control and evaluation software for the computer controlled Vicat-instuments of the series ToniSET.

ToniDCA is the control and evaluation software for the heat flow calorimeters of the series ToniCAL
ToniDCA

ToniDCA

Control and evaluation software for the computer-controlled heat flow calorimeters of the series ToniCAL.

Measurement and Control Electronics

for Mortar

Digital measurement and control system for the functions measuring, controlling and monitoring of building material testing machines

ToniTROL II

Digital measurement and control system for the functions measuring, controlling and monitoring of building material testing machines.

Why choose us?

We fabricate and assemble our machines and instruments ourselves in Germany based on individual customer orders and specifications. A competent and experienced team of mechanical and electronic technicians guarantees the high quality level our customers expect.

Toni Technik has been in the market for more than 140 years. We have improved constantly the quality of our products to fulfill the need of our customers. What’s more, since 2002 we are a member of the ZwickRoell/Roell Group and we have developed a range of instruments for testing cement and mortar.

Our customers can rely on receiving exclusively quality “Made in Germany” by Toni Technik. This is confirmed and sealed by our quality management system, which is certified according to ISO 9001.

Our customers are the core of Toni Technik. They represent the importance of our business. We work strongly every day in order to improve our customer satisfaction together with the quality of our products.